Job Description
Company Description Icarus is at the forefront of aerospace innovation, developing solar-powered stratospheric drones designed to enhance global connectivity and observation. Operating at altitudes 20 times closer to Earth than Low Earth Orbit (LEO) satellites, our drones deliver superior 5G direct-to-device communication and ultra-high-resolution imagery. With the capability to remain airborne for up to a year through autonomous solar-powered operations, Icarus offers continuous, cost-effective solutions that surpass traditional cell towers and satellite systems.
Role Description We are seeking a highly skilled and experienced Senior Manufacturing Engineer to join our aerospace team to help build a factory with an output of 1000s of aircrafts. You will be working closely with our Mechanical Design Team and establish a variety of manufacturing processes, and excels in creating detailed documentation, drawings, and assembly instructions to drive operational efficiency and quality.
Key Responsibilities: - Develop and document manufacturing processes, ensuring they align with engineering specifications and industry standards.
- Create detailed engineering drawings, schematics, and 3D models to support production.
- Write comprehensive assembly instructions and work instructions for aerospace components and systems.
- Collaborate with cross-functional teams, including design, quality, and production, to optimize manufacturability and streamline production workflows.
- Utilize GD&T to ensure proper communication of part specifications and tolerances.
- Analyze and improve manufacturing processes to enhance quality, reduce costs, and increase throughput.
- Troubleshoot manufacturing issues, implement corrective actions, and develop preventive solutions.
- Evaluate and select manufacturing equipment, tools, and materials to meet project requirements.
- Conduct time studies, capacity analyses, and workflow assessments to support lean manufacturing initiatives.
- Review and implement engineering change orders (ECOs) and update documentation accordingly.
- Ensure compliance with all safety, quality, and regulatory standards in manufacturing operations.
Qualifications: - Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field.
- 5+ years of experience in manufacturing engineering, with a focus on aerospace projects (aircraft, satellites, or related systems).
- Proficiency in GD&T and its application in engineering drawings and manufacturing processes.
- Strong knowledge of manufacturing processes, including machining, sheet metal fabrication, composites, and assembly techniques.
Preferred Skills: - Experience with unmanned aerial vehicles (UAVs), satellites, or other aerospace projects.
- Experience with CAD software (e.g., SolidWorks, CATIA, NX) and PLM systems.
- Familiarity with additive manufacturing (3D printing) and advanced materials.
- Hands-on experience with creating work instructions, control plans, and technical documentation.
- Knowledge of lean manufacturing principles and Six Sigma methodologies.
- Experience working with AS9100 quality management systems.
- Ability to conduct root cause analyses and implement continuous improvement initiatives.
- Strong organizational, analytical, and problem-solving skills.
- Excellent verbal and written communication skills for cross-functional collaboration.
Compensation and Benefits: - $120,000 to $160,000 salary
- Large equity in the company
- Comprehensive healthcare, dental, and vision plan with HSA.
- Dream desk setup, including tools and whatever else you need to be your most productive self.
- Daily lunch and unlimited Celsius.
- Flexible work arrangements to support work-life balance.
Icarus
Job Tags
Flexible hours,